Purpose-Built Facility for Engineered Building Envelopes
Established in 2009 in the strategic industrial center of Barka, Sultanate of Oman, Paneltech International LLC operates a modern, high-precision manufacturing plant dedicated to the continuous and discontinuous production of insulated sandwich panels, roll-formed profile sheets, and structural steel building components.
Engineered to satisfy demanding international building codes and Gulf environmental standards, our Barka facility integrates computer-controlled roll formers, automated high-pressure polyurethane and polyisocyanurate (PIR/PU) foaming machines, specialized Rockwool insertion conveyors, and heavy cold-gauge purlin mills under one roof.
Direct Access to Major GCC Transit Corridors
Continuous PIR, PU & Rockwool Production Lines
Just-In-Time Coil Supply with Prime Traceability
Certified In-House QA Laboratory & Loading Bays
By controlling every step from raw coil uncoiling to chemical blending, core lamination, and automated bundling, we provide global procurement teams, EPC contractors, and structural consultants with unmatched lead-time reliability and verified structural performance.
2009Operational Since in Barka
Production Infrastructure
Specialized Manufacturing Lines
Our workshop layout is engineered for synchronized lean production, allowing high-volume output while adhering strictly to customer-specified cut-lengths and tolerances.
Continuous Sandwich Panel Lines
Equipped with dual caterpillar laminating presses, automated multi-component high-pressure polyol/isocyanate dosing systems, and inline flying saws. Handles both high-density rigid polyurethane (PU) and polyisocyanurate (PIR) fire-retardant foam cores with zero ozone depletion potential.
Capacity: PIR / PU Roof & Wall Panels
Non-Combustible Rockwool Line
Automated lamella slicing and orientation system turning high-density mineral wool slabs into vertical structural fibers before polyurethane bonding. Produces fire-rated and acoustically attenuated partition walls and insulated roof systems for hazardous industrial sites.
Capacity: Up to 2-Hour+ Fire Resistance
Precision Sheet Profiling Mills
Heavy-duty multi-stand roll forming equipment converting pre-painted galvanized steel (PPGI), Aluzinc/Galvalume, and architectural aluminum coils into weather-tight trapezoidal, corrugated, and standing-seam profiles for single-skin and built-up envelope designs.
Profiles: Corrugated & Box Profiles
High-Strength Metal Decking Units
Engineered roll-formers producing high-depth re-entrant and trapezoidal composite floor decks with embossed mechanical ribs. Designed to act as permanent formwork and positive tensile reinforcement in multi-storey composite steel-concrete construction.
Output: Composite Structural Floor Decks
Automated Z & C Purlin Line
Computerized quick-change roll-forming mills featuring hydraulic pre-punching, slotting, and precision shearing. Formed from high-tensile galvanized structural steel coils (up to 450 MPa yield strength) for secondary roof purlins and wall girts.
Our Quality Management System operates throughout every production phase in Barka. We enforce full material traceability, from mill certificates of master coils through chemical reaction monitoring to packaging verification.
Raw Material Incoming Inspection
Every imported steel and aluminum coil undergoes laboratory validation: micrometer gauge check, zinc mass testing, cross-hatch paint adhesion, and yield verification before release into uncoilers.
Continuous In-Line Process Monitoring
Automated temperature, pressure, and flow controls govern polyol and isocyanate reaction chambers. Inline monitoring guarantees optimal foam density (38–42 kg/m³), dimensional consistency, and uniform cell structure.
Finished Product Mechanical & Thermal Testing
Regular destructive and non-destructive quality testing including tensile adhesion (skin to core), flexural bending rigidity, thermal conductivity verification, and water-tight tongue-and-groove joint fitment.
Verified Mill Documentation & Certification
All delivered batches are accompanied by certified Mill Test Reports (MTR), flame spread test reports, and factory inspection declarations demanded by international third-party engineering auditors.
Barka Factory Location Advantages
Strategically positioned in Barka, Al Batinah South Governorate, Paneltech minimizes inland transport time to Port Sultan Qaboos and Port Sohar for maritime export to East Africa, GCC, and South Asia, while providing direct same-day overland trucking routes to projects across Oman, the UAE, and Saudi Arabia.
Standard Operating Procedure
The Production Flow
01
Coil Loading & Profiling
Master coils are precision-slit, de-coiled, and fed into multi-pass roll-forming stations forming top and bottom steel profiles.
02
Foam / Core Lamination
High-pressure liquid PIR/PU injection or automated Rockwool lamella insertion between synchronized upper and lower pre-heated sheets.
03
Continuous Curing & Cutting
The panel cures inside a 24-meter heated double-belt continuous press, then travels to an automated flying disc saw for cut-to-length accuracy.
04
Stacking, Wrapping & Staging
Cooling conveyors feed panels into automatic stackers, where bundles are bubble-wrapped, edge-protected, and palletized for zero-scratch dispatch.
Worldwide Project Fulfillment
Export-Grade Packing & Global Logistics
Paneltech regularly manufactures and prepares building envelope packages for overseas clients. We understand that transit damage or poorly organized shipments can delay multi-million-dollar site schedules.
Every overseas consignment is loaded into 20ft/40ft Open Top, High Cube containers or dedicated flat-rack units with engineered dunnage, protective foam layers, high-strength strapping, and humidity controls.
Protective Film & Corner ShieldsPeelable UV-resistant protective films on metallic faces with heavy edge guards against sling friction.
Containerized OptimizationTailored cutting schedules designed around ISO container dimensions to maximize volume and minimize shipping freight.
Custom Wooden DunnageHeat-treated ISPM-15 certified timber cradles allowing effortless forklift and crane de-stuffing at destination ports.
Sequential Project BundlingBundles packed and labeled in erection sequence according to architectural shop drawings to accelerate site assembly.
Direct Factory Collaboration
Need Technical Specs or a Factory-Direct Quote?
Connect directly with our Barka engineering and manufacturing team. Whether you need customized panel thicknesses, specific fire ratings, or structural purlin span calculations, we provide fast engineering assistance and comprehensive quotation packages for international tenders.