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Gel Coated GRP FRP Plywood/XPS/Polyurethane PU Foam/PP Honeycomb Sandwich Panel for Truck Body and Wall Panels

Product Description

Gel Coated GRP FRP Plywood / XPS / Polyurethane PU Foam / PP Honeycomb Sandwich Panel For Truck Body & Wall Panels
Gel Coated GRP FRP Sandwich Panel
FRP Sandwich Panel Overview

Also known as GRP/FRP composite panel, its structural composition features FRP skin + core material + FRP skin.

FRP composite panel is a high-tech, high-quality modern composite sheet. It does not suffer from brittle cracking in ultra-low temperatures of -40°C, maintains form stability without deformation under high temperatures up to 100°C, and effectively prevents heat transfer.

Designed to replace color steel and aluminum plates, FRP panels effectively overcome traditional drawbacks such as rust, corrosion, susceptibility to denting and depression, and failure to endure severe environments.

Engineered with a high-grade gel coat finish, the surface delivers self-cleaning, anti-UV, and anti-static characteristics, making it the most preferred international standard for truck body and van panels.

Key Advantages of Higoal FRP Sandwich Panels

Superior Mechanical Strength

High structural integrity and excellent impact toughness resistance to dents and deformation.

Weather & Chemical Resistance

Corrosion resistance, wear resistance, yellowing prevention, and anti-aging durability.

Easy Maintenance & Cleaning

Smooth or textured sanitary gel-coat finish allows fast cleaning and low operational maintenance.

Thermal Insulation Stability

High temperature resistance, no structural deformation, low thermal conductivity, and optimal insulation.

Higoal FRP Sandwich Core Options
FRP XPS Sandwich Panel
ItemFRP XPS Sandwich Panel
Core MaterialXPS, Extruded Polystyrene
FRP Thickness1 - 3 mm
Core Thickness10 - 100 mm
Max. Width≤ 2500 mm
Max. Length≤ 12000 mm
FeaturesPrice: Most cost-effective | Insulation: Middle | Strength: Middle
FRP PP Honeycomb Panel
ItemFRP PP Honeycomb Panel
Core MaterialPP Honeycomb
FRP Thickness1 - 3 mm
Core Thickness5 - 100 mm
Max. Width≤ 2500 mm
Max. Length≤ 12000 mm
FeaturesPrice: Higher | Insulation: Middle | Strength: Higher
FRP Aluminum Sandwich Panel
ItemFRP Aluminum Sandwich Panel
Core MaterialAluminum Core
FRP Thickness1 - 3 mm
Core Thickness3 - 20 mm
Max. Width≤ 1220 mm
Max. Length≤ 2440 mm
FeaturesPrice: Higher | Insulation: Low | Strength: Higher
FRP PU Foam Sandwich Panel
ItemFRP PU Foam Sandwich Panel
Core MaterialPU Foam, Polyurethane Foam
FRP Thickness1 - 3 mm
Core Thickness10 - 100 mm
Max. Width≤ 2500 mm
Max. Length≤ 12000 mm
FeaturesPrice: Higher | Insulation: Best | Strength: Low
FRP Plywood Sandwich Panel
ItemFRP Plywood Sandwich Panel
Core MaterialPlywood Panel
FRP Thickness1 - 3 mm
Core Thickness3 - 20 mm
Max. Width≤ 1220 mm
Max. Length≤ 2440 mm
FeaturesPrice: Highest | Insulation: Low | Strength: Highest
Higoal FRP Panel Surface Texture Options
Pebbled Texture Panel

Pebbled Texture Panel

Thickness: 1.2 mm - 3.0 mm

Max Width: 2750 mm

Feature: Anti-aging, attractive decorative surface, impact resistant.

Standard Color: White, creamy, yellow, etc.

Smooth Panel

Smooth Panel

Type: Gel coat flat & non-gel coating flat

Thickness: 1.0 mm - 3.0 mm

Feature: Anti-aging, smooth glossy high-grade surface.

Standard Color: White, creamy, black, etc.

FRP Leaf Texture Panel

FRP Leaf Texture Panel

Coating: 300 μm gel coating surface, anti-skid

Thickness: 1.2 mm - 3.0 mm

Standard Color: White, grey, blue, etc.

Structural Adaptability: The aforementioned FRP sheets can be combined with froth, gypsum, plywood, aluminium, PP, XPS, and honeycomb cores. The resulting sandwich panels offer enhanced strength and rigidity, accelerate installation efficiency, and reduce structural substrate coarseness requirements.
Product Parameters
Product Name Gel Coated GRP FRP Plywood/XPS/Polyurethane PU Foam/PP Honeycomb Sandwich Panel For Truck Body and Wall Panels
FRP Thickness Skin panel: 1.0 - 3.0 mm / Core thickness: Any up to 100 mm
Application Temperature -40°C to 100°C
Raw Material 1. Weather-proof gel-coat (Any RAL color options)
2. Alkali-free glass fiber
3. High-quality unsaturated polyester resin
4. PET film (for smooth surface finish)
Gel Coat Layer 300 μm
Tensile Strength 100 MPa
Anti-ultraviolet Rate 100%
Detailed Product Imagery
FRP Sandwich Detail Image 1
FRP Sandwich Detail Image 2
FRP Sandwich Detail Image 3
FRP Sandwich Detail Image 4
FRP Sandwich Detail Image 5
Packaging & Delivery
Packaging Solutions 1. Plywood Pallet
2. Plywood Case
3. Customized protective packaging based on client needs
Delivery & Lead Time 1. Samples: 2 - 3 days (subject to stock availability)
2. Mass Production: 15 working days
3. Delivery Terms Supported: EXW, FOB, CIF, DDP accepted
Applicable Products Gel Coated GRP FRP Plywood/XPS/Polyurethane PU Foam/PP Honeycomb Sandwich Panel For Truck Body and Wall Panels
Packaging Presentation 1
Packaging Presentation 2
Higoal Company Profile & Manufacturing Capability
Higoal Facility Overview 1
Higoal Facility Overview 2
Higoal Fiberglass Manufacturer

Higoal FRP was established in Dongguan City in May 1995 as a technology enterprise in the composite application field, dedicated to manufacturing, developing, and selling high-quality fiberglass products. With an industrial manufacturing plant spanning 21,980 square meters and an expansive product catalog—including large-width flat panels, continuous-made corrugated panels, pultruded profiles, and molded gratings—Higoal is a large-scale Chinese manufacturer of FRP products and a premier provider of complete anti-corrosion engineering solutions.

Benefiting from 25 years of manufacturing experience, Higoal engineers deliver comprehensive total solutions to designers and contractors, assisting investors with preliminary project planning and feasibility analysis. From design and installation to construction, Higoal provides mature technology and meticulous engineering support.

Higoal FRP Plant

Higoal FRP Plant

Located in Dongguan City with strategic exporting convenience near Shenzhen and Guangzhou Ports.

Engineering Support

Engineering Support

Experienced technical specialists provide cost-effective, high-performance composite solutions tailored to each project.

Easy-to-work with Company

Reliable Global Service

Seamless international trade: zero hassle regarding duties, shipping, customs clearance, language barriers, or product quality.

Factory Operation 1
Factory Operation 2
Factory Operation 3
Factory Operation 4
Frequently Asked Questions (FAQ)
What is the core structure of an FRP sandwich panel?

An FRP sandwich panel consists of a three-layer composite structure: a fiberglass reinforced plastic (FRP) exterior skin, an integrated structural or insulating core material, and an interior FRP skin.

Which core materials are available for custom panel fabrication?

We provide a variety of core materials tailored to project specifications, including XPS (Extruded Polystyrene), PP (Polypropylene) Honeycomb, Aluminum, PU Foam (Polyurethane Foam), and heavy-duty structural Plywood.

How do FRP panels perform in extreme climatic conditions?

Our panels demonstrate exceptional thermal tolerance. They remain crack-resistant at temperatures as low as -40°C and withstand operating temperatures up to 100°C without thermal deformation, all while offering 100% anti-ultraviolet protection.

What surface finishes and textures can be selected?

Available surface textures include Pebbled Texture (impact resistant and decorative), Smooth High-Glossy Finish (gel-coated or non-gel-coated), and Anti-Skid Leaf Texture featuring a 300 μm protective gel coat.

What are the standard dimensions and maximum panel sizes available?

Depending on the selected core material, maximum widths reach up to 2500 mm (with 2750 mm on select pebbled panels) and continuous panel lengths can reach up to 12000 mm. Skin thickness ranges from 1.0 mm to 3.0 mm.

What packaging methods and delivery timelines do you provide?

We offer secure export packaging via plywood pallets, plywood cases, or customized crating. In-stock sample dispatch requires 2-3 days, while standard mass production runs take approximately 15 working days with EXW, FOB, CIF, and DDP terms supported.

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